Transformer Core Grounding Current Monitor | Kazakhstan 2026
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Transformer Core Grounding Current Monitor | Kazakhstan 2026

Transformer Core Grounding Current Monitor | Kazakhstan 2026

Country: Kazakhstan 2026
Quantity: 2
Switching Power Supply: JMD20-D15
Current sensor: ALT50A7-10A/A1

Description

 

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Grounding insight, guarding the iron core - integrated protection within your DGA monitor

General

 

Project Description

For the same export project to Kazakhstan (Drawing No. 12878), the transformer core grounding current monitor's module is integrated into the transformer dissolved gas analyzer as an IED backend for core/clamp fault detection. Two sets of core monitoring modules are supplied alongside two oil chromatography units.

The core monitoring module adopts a high-precision zero-flux current sensor (model ALT50A7-10A/A1) installed on the core and clamp grounding down conductors. It measures grounding currents from 0 to 10A AC with a 4-20mA DC output, enabling real-time detection of multi-point grounding faults caused by insulation deterioration. The module is powered by a switching power supply (JMD20-D15, ±15V DC) and utilizes RVVP 4×0.75mm² control cables for signal transmission. Terminals (SAKEW35 for fixing, SAKDU 2.5N for low-voltage connections) ensure reliable internal wiring.

The system complies with GB/T 11022, DL/T 596-1996, DL/T 572-95, and enterprise standard QBO11-RX2009. It supports IEC 61850 communication protocol, seamlessly integrating with the transformer IED and substation monitoring system for remote data transmission and alarm output. By continuously tracking core grounding current trends, the module provides early warning of developing faults, enabling proactive maintenance and enhancing transformer operational safety.

 

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Technical Specification

Delivered to

Kazakhstan

Year

2026

Standard

GB/T 11022,DL/T 596-1996,DL/T 572-95,QBO11-RX2009

Control cable

RVVP 4*0.75mm2

Switching Power Supply

JMD20-D15

Current sensor

ALT50A7-10A/A1

Terminal Fixing

SAKEW35

Low-voltage terminal

SAKDU 2.5N

 

Drawings

product-1489-1053

 

Manufacturing

 

Current sensor

product-492-873

The current sensor is the core sensing element of the core/clamp online monitoring system. It is installed on the grounding down conductor of the transformer core and clamp using a non-contact feed-through structure. It measures from milliamperes to amperes, capturing weak circulating currents caused by insulation deterioration or multiple grounding points. With anti-electromagnetic interference design, it delivers high-linearity, low-noise analog signals for reliable data analysis.

 

Acquisition and Processing Module

This module is the data hub and control core of the system. It receives analog signals from the current sensor, performs filtering, amplification, and analog-to-digital conversion, then processes the data via an embedded processor. It identifies and filters out environmental interference, accurately detects multiple grounding faults, and triggers local alarms when current exceeds preset thresholds. Standard communication interfaces enable seamless connection to substation monitoring systems or smart management platforms for remote data access, parameter configuration, and fault diagnosis.

product-606-1076

 

 

 

Testing

 

No.

Check project

Test Contents

Conclusion

1

Surface Checkout

Scoring

Not have

corrode

Not have

Qualified

Flaw

Not have

Clean and tidy

Qualified

Be out of shape

Not have

Other

Qualified

2

Accuracy test

Test specification

Tolerance

Standard value

Measured value

Result

10mA

±2.5% or ±1mA

10

9.88

Qualified

20mA

20

19.56

30mA

30

29.66

40mA

40

39.55

50mA

50

49.43

100mA

100

99.7

300mA

300

299.92

500mA

500

500.14

1000mA

1000

1001.1

2000mA

2000

2002.65

5000mA

5000

5007.66

8000mA

8000

8006.9

10000mA

10000

9999.25

3

Safe checkout

insulation resistance

The power input terminal is greater than or equal to 20MΩ for the housing

Qualified

insulation strength

The power input end is connected to the housing, Power frequency, 1500V, 1 minute

 

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Packing and Shipping

 

Packing

 

-3982
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Shipping

 

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Site and Summary

 

The Core Grounding Online Monitoring Module represents a vital complement to transformer diagnostic technology, offering enhanced detection of multi-point grounding faults and improved operational safety. Integrated as an IED backend module within the Transformer Dissolved Gas Analyzer, the system features a high-precision current sensor (ALT50A7-10A/A1) installed on the core and clamp grounding down conductors. It continuously monitors grounding currents from 0 to 10A AC with 4-20mA DC output, enabling early warning of insulation deterioration before faults escalate. With seamless IEC 61850 integration, robust terminal connections (SAKEW35, SAKDU 2.5N), and compliance with GB/T 11022, DL/T 596-1996, DL/T 572-95, and QBO11-RX2009, this module delivers reliable performance under harsh environmental conditions. As utility operators and industrial clients prioritize predictive maintenance and asset protection, the Core Grounding Online Monitoring Module will play an essential role in safeguarding transformer iron cores, complementing dissolved gas analysis for a complete, intelligent, and resilient power infrastructure for Kazakhstan and beyond.

product-889-1577

 

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